{"id":59109,"date":"2025-09-26T10:41:15","date_gmt":"2025-09-26T10:41:15","guid":{"rendered":"https:\/\/becolve.com\/blog\/data-analytics-and-traceability-in-maintenance\/"},"modified":"2025-09-26T10:41:15","modified_gmt":"2025-09-26T10:41:15","slug":"data-analytics-and-traceability-in-maintenance","status":"publish","type":"blog","link":"https:\/\/becolve.com\/en\/blog\/data-analytics-and-traceability-in-maintenance\/","title":{"rendered":"Data Analytics and Traceability in Maintenance"},"content":{"rendered":"<p class=\"p1\">Information is power, and in the case of maintenance it is no different. The fact that repair or revision work orders have correct traceability is of vital importance to know the <b>current status of the assets<\/b> and to know how to <b>improve the entire maintenance process.<span class=\"Apple-converted-space\"> <\/span><\/b>  <\/p>\n<p class=\"p1\">In most cases, when an accident or error occurs that causes a production stoppage, an analysis is performed to find the root cause of the failure. This is not an easy or quick task, since the <strong>historical information of the asset<\/strong> is usually decentralized, on paper and often incomplete. <span class=\"Apple-converted-space\"> <\/span><\/p>\n<p class=\"p1\">In order to give a <b>reliable and real answer<\/b> as to what has been the cause of an asset stoppage, it is necessary to have <b>historical information on the different maintenance works<\/b>. It may be useful to know if preventive maintenance tasks have been executed as planned, what the technician&#8217;s recommendations were in the last revision, if there is any pending corrective work request, etc. Obtaining all this information is costly if you do not have an <b>EAM system that traces all maintenance actions<\/b> <b>and centralizes all information in a single environment<\/b>. With all this information available, you can know the chronology of the asset and determine if the failure was avoidable or if, on the contrary, it has been acted correctly.   <span class=\"Apple-converted-space\"> <\/span><\/p>\n<h2>Continuous Process Improvement<\/h2>\n<p class=\"p1\">In any case, having traceability of the different stages of maintenance processes in assets not only serves to justify stoppages in production. The <b>maintenance processes are auditable<\/b> and need to be evaluated periodically to <b>detect weaknesses and prevent non-compliance or breakdowns<\/b>. With all this information available and contextualized, decision-making is facilitated for the <b>continuous improvement<\/b> of maintenance procedures.  <span class=\"Apple-converted-space\"> <\/span><\/p>\n<p class=\"p1\">One of the main <strong>objectives<\/strong> of any company is the continuous improvement of processes:<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/becolve.com\/wp-content\/uploads\/2023\/04\/procesos-1.png\" alt=\"Process improvement graph\" width=\"379\" height=\"349\" class=\"size-full wp-image-19575 aligncenter\"><\/p>\n<p class=\"p1\">In the area of maintenance, continuous improvement focuses on optimizing maintenance procedures to <b>reduce or eliminate failures<\/b> in machinery, and thus <b>increase the useful life<\/b> of assets and avoid stoppages in production. But to achieve optimal procedures, a thorough analysis is required: taking into account critical equipment, maintenance actions, available resources and budget\u2026 <span class=\"Apple-converted-space\"> <\/span><\/p>\n<p class=\"p1\">An EAM system facilitates this analysis as it allows the exploitation of all this information, either through <b><i>pre-created dashboards<\/i><\/b> within the same platform or through external BI (<i>Business Intelligence<\/i>) clients.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/becolve.com\/wp-content\/uploads\/2023\/04\/u1.png\" alt=\"graphic of pre-created dashboards\" width=\"1310\" height=\"727\" class=\"aligncenter size-full wp-image-19576\"><\/p>\n<h2><b>Inventory and Purchasing Management<\/b><\/h2>\n<p class=\"p1\">Another point would be the part of <b>inventory and purchasing management<\/b>, which records the complete process of budgeting, ordering, delivery\/return and invoicing. This module makes it easy to define the <b>minimum necessary stock and the ideal supply point<\/b> <b>ideal<\/b> to acquire materials and resources. In addition, the <b>FIFO, LIFO and FEFO<\/b> methods can be applied, depending on the warehouse or type of article, to adapt to each situation.  <\/p>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/becolve.com\/wp-content\/uploads\/2023\/04\/u2.png\" alt=\"Inventory Management chart\" width=\"1920\" height=\"937\" class=\"aligncenter size-full wp-image-19577\"><\/p>\n<p class=\"p1\">In addition to <b>planning and managing<\/b> all maintenance activities, an EAM system must have a <b>traceability of the different maintenance works<\/b> that an asset has gone through. All this, relating it to equipment documentation, technician recommendations, preventive work, machine execution times, time allocation&#8230; in order to have a <b>broader<\/b> <b>and real<\/b> understanding of the status of the different assets and facilitate decision-making for the continuous improvement of maintenance processes. <span class=\"Apple-converted-space\"> <\/span><\/p>\n<p class=\"p1\">Becolve Digital&#8217;s EAM system, IFS Ultimo, has <b>standardized dashboards\/KPIs<\/b> using <b>Microsoft Power BI<\/b> technology, which provide management information on open and executed activities, corrective and preventive maintenance, costs and budgets, asset availability, trends and root causes. These <i>dashboards<\/i> are gradually being expanded and can even be created using Power BI, Tableau or any other BI tool. <\/p>\n<p class=\"p1\">IFS Ultimo is a <b>SaaS platform<\/b>, the solution can be accessed from any site and device, and allows us to have <b>transparency within the company.<\/b><\/p>\n<p class=\"p3\">If you want to know more, you can expand information or ask us any questions.<span class=\"Apple-converted-space\"> <\/span><\/p>\n<p style=\"text-align: center;\"><strong><a href=\"https:\/\/www.wonderware.es\/Contacto\/\" target=\"_blank\" class=\"button\" rel=\"noopener noreferrer\">Contact us<\/a><\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"<p>An EAM system facilitates analysis and allows the exploitation of all information and the traceability of processes.<\/p>\n","protected":false},"author":26,"featured_media":59113,"menu_order":0,"template":"","categories":[],"tags":[],"arquitectura":[],"area":[],"sector":[],"experto":[],"weborigen":[93],"productos-tax":[],"soluciones-tax":[],"marcas-tax":[],"coauthors":[],"class_list":["post-59109","blog","type-blog","status-publish","has-post-thumbnail","hentry","weborigen-wonderware-es"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - 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