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Batch & Recipe Management
Flexible and highly accurate batch and recipe management
Flexible and highly accurate batch and recipe management
In numerous manufacturing processes, especially in sectors such as pharmaceuticals, chemicals, and food, the execution of recipes or formulas is rigorously followed to obtain the final product. These recipes or formulas play a fundamental role in managing the detailed specifications of each product.
Having a batch and/or recipe management tool offers a series of significant benefits in terms of production efficiency, consistency in the recipes or formulas used, and facilitation of regulatory compliance.
Optimize production processes, ensure greater efficiency in resource utilization, and minimize downtime, while ensuring consistent, high-quality products.
What are the Needs?
- Secure management of product variations.
- Facilitate the modification and creation of new recipes/formulas.
- Automate the execution of the different steps of the recipes.
- Guide operators to minimize errors.
- Improve the consistency and repeatability of product and process quality.
- Comply with regulations.
Recipe Management – Recipe Management
Standardize recipe management across your company and simplify the processes related to the implementation, optimization, and execution of recipes in manufacturing operations.
Reduce the number of systems and recipe formats and establish governance to ensure uniform quality of your products.
Recipe management increases operational efficiency through the automation of equipment configuration processes and the execution of the different phases of the recipe.
Batch Management – Batch Management
Effectively manage batch operations in a flexible manner, with multiple workflows and products.
A Batch Management tool should be able to:
- Identify and label batches to provide information on the date of manufacture, ingredients used, and other relevant data.
- Perform quality controls on each batch to ensure that it meets the established standards and specifications.
- Batch traceability, having the complete history of each batch, from its origin to its final destination.
- Manage modifications to recipes or the production process.
Integration with any Automation System
Ensures seamless integration with any existing automation system in the plant, allowing easy and fluid communication with operators; to guide, direct, and trace the entire batch production process.
Good integration with existing automation systems improves efficiency and productivity, while eliminating barriers and optimizing communication between operators and plant control systems.
Regulatory compliance
Reduce costs and efforts for regulatory compliance with automatic recording of recipe execution, parameters, electronic batch records (EBR), quality reports, etc. This is particularly relevant in regulated environments where it is required to maintain high quality standards and comply with specific regulatory requirements.
Comply with the specific regulations and standards of each industry:
- Quality regulations.
- Food safety.
- GMP environments.
- ISA-88.
- FDA CFR21 Part11.
- …
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