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Becolve Digital’s MES | EBR is a modular and scalable solution for the digitization, execution, and reporting of manufacturing guides comprehensively. This solution is designed to meet the specific needs of the regulated industry, offering modules that adapt to each particular case, optimizing resources and eliminating unnecessary costs.

Regulated environments: a challenging scenario

Production errors due to the use of paper in guides
Quality, repeatability, safety, and traceability issues
Inefficient manufacturing review due to manual documentation
Lack of traceability of events, maintenance, and process variables of equipment
Absence of digitized quality controls, neither manual nor automatic
Inefficient management of raw materials and product in reception, weighing, and production
Difficulty complying with regulations such as GxP, FDA 21 CFR Part 11 & EU Annex 11
Low productive efficiency of equipment

MES | EBR as a response to the challenges of the sector

As its name indicates, Becolve Digital’s MES | EBR solution integrates an EBR module within the MES system. Thus, it offers its users:

  • All the functionalities of a manufacturing execution and operations management system.
  • The functionalities that characterize an EBR module, such as the digitization of manufacturing guides, guided manufacturing, electronic records, and the equipment Logbook.

The DNA of our MES | EBR

Guided and connected execution in real time
Comprehensive manufacturing management
Traceability and GxP compliance in each batch
Guided and connected execution in real time

Connects manufacturing guides with real-time data and allows the capture of production values, ensuring step-by-step execution aligned with the actual state of the plant.

Comprehensive manufacturing management

Includes planning-sequencing and production WO management, management of inventory, IPC-SPC quality, weighing of minor components, equipment performance, and Logbook, covering the entire manufacturing process from the reception of materials to Shipping.

Traceability and GxP compliance in each batch

Allows the detailed recording of each step of the production process, as well as the parameters, events, and variables of relevant GxP processes and embedded reporting, being a comprehensive solution for the monitoring and auditing of each manufacturing batch.

Main functionalities of the solution

Automated digitization of OnPremise manufacturing guides

The solution digitizes manufacturing guides adapting to different formats and structures, eliminating the use of paper and ensuring security, traceability, and control over production procedures.

Advanced guided manufacturing system

This includes native integration with SCADA-IIoT and Batch, digitized weighing of minor components, automatic and/or manual IPC-SPC quality controls, integrated business logic, optimization of equipment performance, and electronic batch record (eBR).

Equipment Logbook

The MES | EBR allows to electronically record interventions in equipment such as cleaning, calibrations, states, conditions of use, and maintenance. It ensures the correct execution of procedures, prolonging the useful life of the equipment and facilitating audits and regulatory compliance.

Production planning synchronized with the plant

Offers optimized planning synchronized with the operational reality of the plant, allowing the management of manufacturing orders (WOs) in real time to improve efficiency and response to production changes.

Inventory management and material traceability

Manages inventory and material traceability throughout the entire manufacturing process, from the reception of raw materials to the shipment of the finished product, ensuring continuous visibility and control.

Communication with 3rd party systems

It is capable of integrating with third-party systems such as LIMS, ERP, BMS, SCADA, GMAO, and laboratory equipment, scales, or readers, ensuring total interoperability and integrated information management.

How is the value of MES | EBR manifested?

Quality, safety, and control from step 0

Digitizes manufacturing guides (MBR), with guided execution and real-time recording of variables throughout the process, ensuring alignment with the plant and avoiding errors.

Records ready for any audit

Reduces errors and review times thanks to the EBR, allowing complete traceability and regulatory compliance.

Subtracts errors, adds traceability

Avoids errors and production losses through the digitization of events and equipment records.

Your raw materials and products, connected and synchronized

Improves reception, inventory control, expirations, and weighing with integration of equipment such as scales and code readers.

Monitor, adjust, and improve, in a loop

Facilitates control and continuous improvement, boosting efficiency and operational productivity.

Preparation for any unforeseen event

Allows responding to changes in demand, deliveries, formats, or short series, aligning theoretical planning with actual execution.

Solution ready to scale

Allows growing in a structured way with unified communications and real-time monitoring.

Time to grow: implement the best digital evolution strategy with Becolve Digital

As your technology partner, Becolve Digital helps you design and implement the best digital evolution strategy with MES | EBR for your guided manufacturing:

Network of certified partners

Flexible and scalable implementation.

Consulting in digital evolution & UX

Technology adapted to your company.

Specialized technical support

For each phase of the project.

Vive la solución en el Becolve Digital Lab

Descubre en directo cómo MES EBR digitaliza y transforma la ejecución de tus procesos productivos, garantizando la trazabilidad y la calidad en entornos regulados, en nuestro espacio de innovación.

Would you like to learn more?

Our solutions and products are sophisticated tools that demand broad expertise across various approaches and fields. You can rely on us.

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MES-EBR

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