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Success story

Cray Valley – Critical Operations Control

Monitoring and control of the resin production process at Cray Valley (Mollet del Vallès)
Partner:
Project objectives
Sector:
Chemicals and Cosmetics
  • Update the monitoring and control system of the section of the plant intended for the manufacture of alkyd resins.
  • Ensure the ease of handling of the different equipment, as well as clarity in the presentation of the data collected.
Challenges
  • Replace a closed technological architecture. The manufacturer no longer existed, so the hardware could not be replaced or the software updated.
  • Provide the plant with a control system that guarantees total visibility of the production process and, at the same time, is quick to implement.
Result
  • Fast and simple migration of the automation infrastructure.
  • Scalable and modular installation for future market needs.
  • Reliable monitoring of the production line, with an intuitive platform for operators who are not experts in IT.
  • Open solution, compatible with any provider that the company considers most suitable for each project.
Solutions and products used

Cray Valley is a company that is part of the multinational energy company Total, a world leader in the production of alkyd resins, acrylics and emulsions offered to the market. Its products are used daily in multiple sectors such as construction, the chemical industry of paints, varnishes and adhesives, and the automotive and naval industries.

With a long history behind it, the engineering management of the Mollet del Vallès factory set out to update the production monitoring and control system of the plant, specifically, that dedicated to the manufacture of alkyd resins.

Although it might sound like a simple and uncomplicated project, it was quite the opposite: large stoppages could not be allowed during the update, as that would mean an absolute disaster for their expected production levels. In addition, the new solution required dealing with a closed technology with which making changes was practically impossible. A major challenge, at the very least, which we at Becolve Digital accepted with great enthusiasm.

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